FIVE INCH CERAMIC FIBER DISC

Ceramic fiber disc is a high-performance grinding tool coated on the steel paper substrate with ceramic abrasive as the main component. It is widely used in surface sanding and polishing of various materials. The following is a detailed introduction of ceramic Fiber disc:

1. Product structure

•  Ceramic abrasives

•  Ceramic aluminum oxide (ceramic corundum) with high hardness and high wear resistance is used as the main abrasive.

•  Abrasive particles have self-sharpness, high grinding efficiency and longer service life.

•  Steel paper substrate

•  Based on high-strength steel paper, it is wear-resistant and tear-resistant, suitable for high-strength processing environments.

•  It has good flexibility and can adapt to the processing needs of curved surfaces and irregular surfaces.

•  Binder

•  Use high-strength resin binder to firmly attach the abrasive to the surface of the steel paper to ensure durability.

2. Product features

1.  High hardness and high wear resistance

•  The hardness of ceramic abrasives is higher than that of traditional aluminum oxide and silicon carbide, and it can quickly cut hard materials.

2.  Self-attening

•  During the grinding process, the particles will automatically break to form new sharp edges to maintain continuous and efficient cutting ability.

3.  Excellent heat dissipation performance

•  Ceramic abrasive has excellent heat dissipation performance, which reduces heat accumulation during grinding and reduces the risk of workpiece burns.

4.  Long service life

•  The abrasive is wear-resistant and has a longer service life than the traditional abrasive, which greatly reduces the frequency of replacement.

5.  Wide range of application

•  It can handle metals, non-metals and composite materials, and adapts to a variety of process needs.

3. Scope of application

•  Metalworking

•  Surface sanding and polishing of stainless steel, carbon steel, aluminum alloy, titanium alloy and other hard metals.

•  Weld polishing, burring removal, and surface smoothing.

•  Non-metal processing

•  Processing of hard and brittle materials such as ceramics, glass, stone and composite materials.

•  Woodworking and furniture

•  The surface of the wood is smoothed and finely polished.

4. Common specifications

•  Particle size range: 40# (coarse grinding) to 1200# (fine grinding) is optional.

•  Size: The diameter of the circular grinding sheet is commonly 100mm, 125mm, 150mm, etc.

5. Precautions for use

1.  Choose the particle size according to the material

•  Low-grain (coarse-grain) grinding sheets are used for rough grinding, and high-grain (fine-grain) grinding sheets are used for polishing.

2.  Apply appropriate force

•  Maintain uniform and moderate pressure when grinding to avoid damage to the grinding pate or damage to the surface of the work piece due to excessive pressure.

3.  With coolant

•  Coolant can be used when sanding metal materials to reduce heat and protect the surface of the workpiece.

4.  Check the condition of the grinding sheet

•  When the abrasive is damaged or the abrasive is exhausted, it should be replaced in time to ensure the processing effect and safety.

6. Advantages and application value

Ceramic fiber disc has become an indispensable tool in industrial production because of its efficient cutting ability, long service life and multi-purpose, which is especially suitable for precision machining of high-hardness and high-strength materials.